Yesterday, the cooperative society Oleoestepa organised a technical training day for its technicians and oil mill masters, for which it had the invaluable collaboration of the Institute for Agricultural and Fisheries Research and Training (IFAPA) of the Andalusian Regional Government, specifically the IFAPA Venta del Llano centre.
This initiative arose from Oleoestepa’s commitment to the continuous training of its workers, which is an essential aspect for optimising processes and updating methodologies, enabling it to maintain the excellence of its production. The event, held on 8 June in Oleoestepa’s assembly hall, brought together more than 50 oil mill technicians from Oleoestepa’s 19 associated cooperatives.

Attendees and trainers at the technical conference “Specialised Training in the Preparation and Quality of Virgin Olive Oils”.

Under the title “Specialised Training in the Preparation and Quality of Virgin Olive Oils”, topics of vital importance were covered, such as the influence of beating time and temperature on oxidation volatiles; alternatives to beating the paste; and analysis using artificial vision of parameters related to the texture during the beating of the olive paste. All this with the aim of maintaining the highest qualification of Oleoestepa’s technical staff and keeping up to date with all the new technologies that are being implemented in the sector.

The cooperative society Oleoestepa, a leading producer of high quality extra virgin olive oil, has participated, once again, at the fair Organic Food Iberia, held in Madrid on 7 and 8 June, now in its fourth edition.

This fair, considered one of the most important in the world for professionals in the organic sector, has brought together in IFEMA the presence of more than 350 companies and visitors from five continents.

Oleoestepa has attended with its two brands of organic EVOO: Oleoestepa Ecological and Egregio. These oils, from organic crops, early harvesting and cold extraction, ensure organoleptic characteristics of the highest quality, also covered under the Designation of Origin Estepa, seal of excellence in each of its oils.

Currently, the organic basket in Spain has a positive trend year after year, being the seventh country with more organic area (2.64M ha) worldwide, and the second country in Europe, after France. Andalusia alone accounts for 49% of the certified organic area in Spain (1.37M ha); and focusing on our sector, organic olive groves account for 9% of the total national organic area, with an annual growth of 15% (Source: MAPA, 2022).

With these data, Oleoestepa also wants to take care of consumers who demand more and more organic products, and it is estimated that in the coming years will reach a total of 3,000 ha of organic area, in all of its 19 cooperatives, always under the commitment to quality, sustainability and innovation that characterizes it.

From left to right: Ms. Amanda Cantos, Marketing and Communication Director; Mr. Cristóbal Capitán, Commercial Director; Mr. Thami Benzina, Europe Export Area Manager.

The cooperative society Oleoestepa, a leading producer of high quality extra virgin olive oil, has donated to the Archdiocese of Seville a total of 10,000 single-dose bottles of its oil, for the breakfasts of the pilgrims.

Next August, the WYD 2023 (World Youth Day) will be held in Lisbon, where thousands of people will meet with His Holiness Pope Francis. From the Archdiocese of Seville, more than 2,500 young people from all over the province will attend this meeting, and through the Parish of Santa María and San Sebastián de Estepa, Oleoestepa has provided 10,000 single-dose bottles of oil to facilitate and promote healthy eating during these days.

De izquierda a derecha: D. Ginés González de la Bandera, Párroco de Estepa; D. Álvaro Olavarría, Director Gerente de Oleoestepa; y D. Manuel Jiménez, Delegado Diocesano Pastoral Juvenil.

From left to right: Mr. Ginés González de la Bandera, Parish Priest of Estepa; Mr. Álvaro Olavarría, Managing Director of Oleoestepa; and Mr. Manuel Jiménez, Diocesan Youth Pastoral Delegate.

 

This collaboration is part of Oleoestepa’s Corporate Social Responsibility (CSR) program, marked by the promotion of values and healthy behaviors for a better enjoyment of life. In this case, for the young people of our land, and with a purpose such as WYD 2023, Mr. Álvaro Olavarría, Managing Director of Oleoestepa, presented the bottles to the Diocesan Delegate of Youth Ministry of Seville, Mr. Manuel Jiménez Povedano, in the presence of Mr. Ginés González de la Bandera, Parish Priest of Estepa.

The second degree cooperative society Oleoestepa, main producer and marketer of extra virgin olive oil, has been recognized for the high quality of the extra virgin olive oils produced in the current campaign by the associated mills, highlighting for its prestige the awards promoted by the Ministry of Agriculture, Fisheries and Food and the International Olive Council.

In the case of the associated cooperative Olivarera Sor Ángela de la Cruz de Estepa SCA, the high quality of its oil produced this season has been recognized by these entities. In the case of Food Awards of Spain, promoted by the Ministry of Agriculture, Fisheries and Food, has achieved recognition as a finalist in the category of sweet green fruity, a deposit of 51,800 kilos of a hojiblanco monovarietal marketed under the brand Oleoestepa Hojiblanca. This same tank has also been recognized for its high quality by the International Olive Council, in the category of large producer (tank of more than 15,000 liters).

The associated cooperative Nuestra Señora de la Paz de Estepa SCA has received a mention in the Food of Spain Awards 2023, in the category of light fruity, to a deposit of 29,380 kilos of extra virgin olive oil multivarietal with predominantly hojiblanca, marketed under the brand Oleoestepa Selection. It has also received the Second Mario Solinas 2023 Award, organized by the International Olive Council, in the large producer category.

The associated cooperative Olivarera Pontanense SCA has also been recognized for the high quality of its oil produced in the current campaign by both entities, receiving the recognition of finalist in the category of ripe fruity in the Food of Spain Awards 2023 and large producer in the Mario Solina Awards 2023. To these awards must be added the first prize in the contest for the quality of the oils produced in the province of Córdoba during the current campaign, promoted by the Diputación de Córdoba. The prestigious Expoliva 2023 awards have also recognized its high quality by awarding it a mention for the best deposit in the category of more than 25,000 liters. All these awards went to a deposit of 50,600 kilos of a multivarietal extra virgin olive oil with picual predominance, marketed under the brand Oleoestepa Selección.

The two cooperatives located in the municipality of Herrera, Seville, associated with the second-grade cooperative Oleoestepa, have also reaped merits in the Mario Solinas 2023 awards organized by the International Olive Council. The associated cooperative Agropecuaria de Herrera SCA has received the third prize in the category of large producer, to a deposit of 15,130 kilos of extra virgin olive oil multivarietal with predominantly hojiblanca, marketed under the brand Oleoestepa Extra Virgin Olive Oil. While the associated cooperative La Purísima de Herrera SCA, has received the recognition of finalist in the same award and in the same category (large producer) for a deposit of 52,946 kilos of extra virgin olive oil with picual predominance, packaged under the brand Oleoestepa Extra Virgin Olive Oil.

Lourdes Blanco Páez

Administration Manager of the Sor Ángela de la Cruz cooperative in Estepa (Seville).

After completing her university studies in labor relations and some work experience, she had the opportunity to work in this cooperative during the olive harvest campaign in November 2001, performing administrative functions. “And what was going to be a one-time support job became the beginning of my professional life and the link with the cooperative for the rest of my life,” Lourdes tells us.

During the more than 20 years she has been working at the cooperative, she has seen many changes, “everything has changed at a technological level, even the building is not what it used to be”, she tells us. All these changes have meant a very significant improvement in the management of the cooperative and member services. “When I started we didn’t use the Internet and now we even have a communication platform with the member; now everything is easier, faster and more effective, but it requires continuous training and constant renovation” confesses Lourdes.

Although her position is linked to the administration of the cooperative, her work is broader, “in the cooperative we have to be very versatile, so that we can lend a hand to any colleague in times of great task”.

When she started working in the cooperative, she was the first woman in an all-male space. Fortunately, over the years, the presence of women has grown significantly in all areas: technical advice, olive mill and administration.

However, from her point of view, the fact of being a woman has never been a handicap in her professional development in the management of the cooperative. “I always had the doors open to continue training or to take any course or activity to improve my work. And when I became a mother, I was also able to reconcile my professional and family life,” says Lourdes. Lourdes was less reluctant to deal with the members, especially the older members, but even so it was not very significant, since most of them she already knew from being neighbors of Estepa and from her previous job.

At present Lourdes considers that women are well represented in all areas of this cooperative, “even in the governing council we already have a female member, and we hope that this will be a stimulus for the incorporation of more women to the main governing body of the cooperative,” says Lourdes.

With a view to the new generations, Lourdes advises young people to get training, whether they want to run farms or work in production, “everything is becoming more and more computerized and mechanized, so they have to have a specialization, but fortunately with this cooperative project in the region there is a future”.

You can see all the stories of cooperative women: https://bit.ly/31YYKY7

Purificación Arteaga Martín

Chemical technician at Oleoestepa’s oil laboratory.

As a former university student of the chemistry branch of science, her first words are aimed at trying to put an end to the myth that science is a man’s world. “During my chemistry courses, I always had more female than male classmates,” explains Puri.

After completing her higher studies, she began her professional career in the newly created Oleoestepa laboratory some 20 years ago. “From the beginning I felt very identified and involved with the scientific project of the Oleoestepa cooperative, so I feel very fortunate to have been able to contribute to its development,” Puri confesses proudly.

As a chemist with more than 20 years of experience, she highlights the great differences in the instrumental and analytical aspects since its beginnings. “The fact of being an ENAC-accredited laboratory has always allowed us to have the latest technology available, being one of the pioneering centers in everything related to oil analysis,” explains Puri.

As regards gender issues in the world of business in general and science in particular, Puri says she has not felt any differences in treatment due to the fact that she is a woman, “we are a team in which gender does not matter when it comes to rights and obligations; I have never encountered any obstacles or limitations to the development of my professional career as a scientist in all these years”.

Beyond the laboratory area of Oleoestepa, where the presence of women is in the majority, she considers that there is still space within the cooperatives where women have not managed to normalize their presence at all, “mainly in areas where greater physical strength is required or management areas in the boards of the associated cooperatives”.

Regarding the young women who are currently training to become the scientists of the future, she knows that the road is full of difficulties, but with determination and perseverance everything can be achieved. In rural environments and those linked to agriculture, this complication is much greater, but in return the reward in the form of continuous enrichment is also greater. In this line Puri conveys her gratitude to all those who make up the great family of the Oleoestepa cooperative, for not ceasing to learn day after day from the olive sector and the rural world in general. “Sincerely, I can say without sounding grandiloquent that I am fortunate to consider every morning of these 20 years that my work is the best”.

You can see all the stories of cooperative women: https://bit.ly/31YYKY7

Current olive harvesting methods have changed greatly in recent years. The incorporation of new machinery has facilitated the work of harvesting, allowing a greater quantity of fruit to be obtained in less time.

This increase in productivity not only depends on the machinery, but also on the relief of the land where the olive grove is located and the type of plantation. The following is a summary of the main current harvesting methods used to obtain the different varieties of olive oil.

The olives are harvested annually and must be harvested at the moment of optimum ripeness so that the best juice, extra virgin olive oil, can be obtained.

It is ideal to harvest early, that is, when the olives are in veraison (between green and purple). It is then, if it is not affected by pests, when it offers its best organoleptic properties, when its fruity attributes are more accentuated.

This ideal moment is also influenced by weather conditions, and harvesting can be significantly delayed by a period of rain or high temperatures, which prevent cold extraction of the olive oil, which is essential to maintain its organoleptic properties.

Once everything is ready, the harvesting activity arrives to the olive grove and can be carried out in the following way.

Milking

Traditional method for the harvesting of olives destined for table olives. They use ladders to access all parts of the olive tree and harvest the fruit manually with the help of bags hanging from the shoulder, called “macacos”. Although the olives are harvested with minimal damage, it is a slow and labor-intensive process. In a very marginal way, this tool is also used to produce extra virgin olive oil in small and family-run olive groves.

Tilling

This is the traditional method of harvesting olives for olive oil, and is still the best known and most widely practiced today. On a mesh, canvas or large cloth that covers the entire surface of the olive tree, the harvesters hit the different branches with a stick or long stick, causing the olives to fall on the canvas.

In the past, these sticks were made of wood, but the invention of new materials such as fiberglass has significantly reduced their weight and, consequently, greatly facilitated this work.

Although this system is faster than the previous one, it is necessary to know how to do it because otherwise there is a risk of damaging the olive tree.

Once the olive tree has been trimmed, other harvesters collect the canvas with the olives and place them in a basket pulled by a tractor, which will take them to a larger trailer on the edge of the olive grove waiting to be filled and taken to the mill.

Mechanical harvester

The system is similar to the previous one in terms of the use of canvases or meshes on the ground covering the olive grove, with the only difference in the harvesting tool. In this case they are mechanical type harvesters in the form of a rake or comb, which thanks to its electric or gasoline engine, is introduced into the branches of the olive trees achieving easier and faster the fall of the olives on the canvas.

In addition to the greater speed, it is lighter than the stick, making the task easier for the harvester.

Mechanical trunk vibrator

This method of mechanized harvesting consists of the use of a clamp articulated by a tractor that embraces the trunk of the tree and shakes it for several seconds, causing the olives to be released from the branches.

This system is usually a complement to the mechanical shakers that make a quick review of all the branches of each olive tree, thus guaranteeing a complete harvesting of the olives.

Mechanical trunk shaker with umbrella

This system is a variation of the previous one, since an inverted canvas is incorporated to the clamp that completely surrounds the olive tree, recovering the fruit without it even touching the ground, passing to its unloading in a trailer or truck for its subsequent transfer to the oil mill.

This type of harvesting is used in plantations with no or little slope, and with single or two-foot olive trees, both traditional and intensive. The cost is lower than in completely manual harvesting and quite efficient in terms of the percentage of detachment, also achieving an optimization of fruit delivery, both in time and in freshness and blemishes.

However, the efficiency of this system is very much determined by the variety of olive grove, since not all varieties of olives detach easily. The incorporation of this machinery makes this system common in large farms or farms managed by agricultural companies.

Harvester

This is the usual system in super-intensive plantations, where the olive trees are placed in continuous rows in the form of a hedge, which allows the use of automatic inverted u-shaped harvesters, capable of carrying out a complete mechanized harvest without the need for manual labor, since the olives are placed directly in trailers by means of conveyors.

It represents a very important saving in harvesting costs, but its application is limited to this type of plantations and to specific varieties.

How it is harvested in Oleoestepa

In the more than 70,000 hectares of land that make up the 19 associated olive mills, there is a forest of millions of olive trees. It is a large area with very diverse orography, availability of irrigation and size of plantations, key factors in determining the most efficient harvesting system.

However, there is a common link: the commitment to environmentally sustainable cultivation, obtaining a healthy fruit, harvesting it at the optimum moment of ripeness, at veraison, and delivering it as quickly as possible to the associated mills, where the latest technology awaits to optimally extract its juice.

Antonio José Pradas Díaz

Oil Master Miller at the associated cooperative San Isidro de Gilena (Seville).

In spite of his youth, he has a long experience in the olive oil industry. As is usually recommended in management manuals, in these fourteen years he has gone through a multitude of positions and has performed all the tasks linked to the extraction of extra virgin olive oil. “This has given me a very global vision of how an oil mill works,” Antonio José tells us. As is usual in these cases, he started his professional activity from the bottom, as a factory worker, helping and learning from previous masters. His training in mechanics and his previous work in the surrounding quarries as a maintenance technician has been very useful in his new role as oil master mill, a responsibility he shares with his partner Lola.

“I consider that we make a good tandem, as her extensive training in the valorization of extra virgin olive oils, complements very well with my interest in machines. In short, I prefer to concentrate my efforts on having the machinery in optimal conditions to achieve the highest quality olive juice,” Antonio José confesses.

During the harvest campaign, his coordination with his partner Lola is total, adjusting schedules so that “all the work is done, all the olives are milled and the mill is sparkling clean to attend to the olive deliveries on a new day of the campaign period. We both share the eagerness for cleanliness, as we consider it to be a key factor in obtaining top quality oils”.

Once the campaign is over, the period of maintenance and improvement of the different elements that make up the mill begins. At this point he emphasizes the important bet of the current board of directors for the modernization of the infrastructure, which will allow them to inaugurate new facilities for the mill in the new campaign “in which we incorporate the latest technology in milling, beating, centrifuging and decanting”, he comments enthusiastically.

Although he has extensive training in mechanics, he knows that his strength lies in his knowledge of the organoleptic characteristics of the oils, which is why he has been combining his daily work with an EVOO tasting course given by Oleoestepa as part of its Continuous Training Program for the past few weeks.

“I know that we are a young team, perhaps not as experienced as other associated mills, but we make up for it with great enthusiasm and dedication to obtain top quality juices” confesses Antonio José at the end of the interview.

All interviews of oil masters mill: https://bit.ly/35qlqBS

Juan Maldonado  

Oil mill master at the associated cooperative La Inmaculada Concepción de la Roda de Andalucía (Sevilla)

Within last five years he has been working as the head of production at this oil mill have served to confirm that working on the front line requires great responsibility and stress. The main reason is that “the difference of quality between one olive oil or another can be only tenths of fruitiness in the tasting, fundamental for an extra virgin olive oil to be different from the others”.

Before working as a master miller, he worked for 27 years as an assistant to the previous master miller, with whom he was lucky enough to work side by side, proving campaign after campaign that, to do this job, it´s necessary a comprehensive knowledge of the mill and the machines that make up it. “Knowing when and how to make the changes into the extracted process is key to having a perfectly synchronized oil mill.” For him all knowledge is welcome, “but above all you are in loved with the EVOO, because you have to put a lot of love into it.”

During the campaign he puts the focus of his work on an ideal classification of the fruit, “knowing how to differentiate the varieties and the different qualities within them is key to achieving the highest quality in the olive juice.”

Outside the campaign, in addition to managing the oil cellar, he performs maintenance work. As the old oil master instilled in him, it is necessary to have a complete knowledge of the machinery of the mill, “because, although the mill closes its doors at the end of the campaign, the work continues from the door to the inside”.

All interviews of oil masters mill: https://bit.ly/35qlqBS

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